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Industry industrial time devices

Industry industrial time devices

It is best used for machine condition monitoring and is perfectly suited for Industry 4. The CISS monitors machines, machine modules, and plants in operation. Both temporary and permanent condition monitoring are possible with CISS and will indicate when conditions deviate from the target conditions. In addition, the CISS provides early detection and localization of potential issues or areas that are not performing to their fullest potential.

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Timing Devices

VIDEO ON THE TOPIC: Analog Devices Capabilities in Industry 4.0 Applications

The smart factory represents a leap forward from more traditional automation to a fully connected and flexible system—one that can use a constant stream of data from connected operations and production systems to learn and adapt to new demands. Connectivity within the manufacturing process is not new. Yet recent trends such as the rise of the fourth industrial revolution, Industry 4. Shifting from linear, sequential supply chain operations to an interconnected, open system of supply operations—known as the digital supply network —could lay the foundation for how companies compete in the future.

To fully realize the digital supply network, however, manufacturers likely need to unlock several capabilities: horizontal integration through the myriad operational systems that power the organization; vertical integration through connected manufacturing systems; and end-to-end, holistic integration through the entire value chain.

In this paper, we explore how these capabilities integrate to enable the act of production. This integration is colloquially known as the smart factory, and signifies the opportunity to drive greater value both within the four walls of the factory and across the supply network.

The result can be a more efficient and agile system, less production downtime, and a greater ability to predict and adjust to changes in the facility or broader network, possibly leading to better positioning in the competitive marketplace.

Many manufacturers are already leveraging components of a smart factory in such areas as advanced planning and scheduling using real-time production and inventory data, or augmented reality for maintenance. But a true smart factory is a more holistic endeavor, moving beyond the shop floor toward influencing the enterprise and broader ecosystem. The smart factory is integral to the broader digital supply network and has multiple facets that manufacturers can leverage to adapt to the changing marketplace more effectively.

The concept of adopting and implementing a smart factory solution can feel complicated, even insurmountable. However, rapid technology changes and trends have made the shift toward a more flexible, adaptive production system almost an imperative for manufacturers who wish to either remain competitive or disrupt their competition. By thinking big and considering the possibilities, starting small with manageable components, and scaling quickly to grow the operations, the promise and benefits of the smart factory can be realized.

In this paper, we define and describe the concept of the smart factory:. Today, however, many supply chains are transforming from a static sequence to a dynamic, interconnected system—the digital supply network—that can more readily incorporate ecosystem partners and evolve to a more optimal state over time.

Digital supply networks integrate information from many different sources and locations to drive the physical act of production and distribution. In figure 1, the interconnected lattice of the new digital supply network model is visible, with digital at the core. There is potential for interactions from each node to every other point of the network, allowing for greater connectivity among areas that previously did not exist.

In this model, communications are multidirectional, creating connectivity among traditionally unconnected links in the supply chain. For more information, see The rise of the digital supply network on Deloitte University Press.

Automation has always been a part of the factory to some degree, and even high levels of automation are nothing new. Through the application of artificial intelligence AI and increasing sophistication of cyberphysical systems that can combine physical machines and business processes, automation increasingly includes complex optimization decisions that humans typically make. This can fundamentally change production processes and enhance relationships with suppliers and customers.

Through this description, it becomes clear that smart factories go beyond simple automation. The smart factory is a flexible system that can self-optimize performance across a broader network, self-adapt to and learn from new conditions in real or near-real time, and autonomously run entire production processes. The true power of the smart factory lies in its ability to evolve and grow along with the changing needs of the organization—whether they be shifting customer demand, expansion into new markets, development of new products or services, more predictive and responsive approaches to operations and maintenance, incorporation of new processes or technologies, or near-real-time changes to production.

Because of more powerful computing and analytical capabilities—along with broader ecosystems of smart, connected assets—smart factories can enable organizations to adapt to changes in ways that would have been difficult, if not impossible, to do so before.

The ability to adjust to and learn from data in real time can make the smart factory more responsive, proactive, and predictive, and enables the organization to avoid operational downtime and other productivity challenges. As part of its efforts to implement a smart factory while producing air conditioners, a leading electronics company used a fully automated production system, three-dimensional scanners, Internet of Things IoT technologies, and integrated machine control.

The benefits of this automation included lower lead times for customers and lower overall costs, along with production capacity improvement of 25 percent and 50 percent fewer defective products. Figure 2 depicts the smart factory and some of its major features: connectivity, optimization, transparency, proactivity, and agility. Each of these features can play a role in enabling more informed decisions and can help organizations improve the production process.

It is important to note that no two smart factories will likely look the same, and manufacturers can prioritize the various areas and features most relevant to their specific needs. Perhaps the most important feature of the smart factory, its connected nature, is also one of its most crucial sources of value. Smart factories require the underlying processes and materials to be connected to generate the data necessary to make real-time decisions.

In a truly smart factory, assets are fitted with smart sensors so systems can continuously pull data sets from both new and traditional sources, ensuring data are constantly updated and reflect current conditions. Integration of data from operations and business systems, as well as from suppliers and customers, enables a holistic view of upstream and downstream supply chain processes, driving greater overall supply network efficiency.

An optimized smart factory allows operations to be executed with minimal manual intervention and high reliability. The automated workflows, synchronization of assets, improved tracking and scheduling, and optimized energy consumption inherent in the smart factory can increase yield, uptime, and quality, as well as reduce costs and waste.

In the smart factory, the data captured are transparent : Real-time data visualizations can transform data captured from processes and fielded or still-in-production products and convert them into actionable insights, either for humans or autonomous decision making. A transparent network can enable greater visibility across the facility and ensure that the organization can make more accurate decisions by providing tools such as role-based views, real-time alerts and notifications, and real-time tracking and monitoring.

In a proactive system, employees and systems can anticipate and act before issues or challenges arise, rather than simply reacting to them after they occur. This feature can include identifying anomalies, restocking and replenishing inventory, identifying and predictively addressing quality issues, 9 and monitoring safety and maintenance concerns. The ability of the smart factory to predict future outcomes based on historical and real-time data can improve uptime, yield, and quality, and prevent safety issues.

Within the smart factory, manufacturers can enact processes such as the digital twin, enabling them to digitize an operation and move beyond automation and integration into predictive capabilities. Agile flexibility allows the smart factory to adapt to schedule and product changes with minimal intervention. Advanced smart factories can also self-configure the equipment and material flows depending on the product being built and schedule changes, and then see the impact of those changes in real time.

Additionally, agility can increase factory uptime and yield by minimizing changeovers due to scheduling or product changes and enable flexible scheduling.

These features afford manufacturers greater visibility across their assets and systems, and allow them to navigate some of the challenges faced by more traditional factory structures, ultimately leading to improved productivity and greater responsiveness to fluctuations in supplier and customer conditions. Traditional factories and supply chains can face challenges in keeping up with ever-shifting fashions. Located close to the point of customer demand, the new smart factories can better adapt to new trends and allow shoes to reach customers faster—an estimation of less than a week, compared with two to three months with traditional factories.

Both smart factories will leverage multiple digital and physical technologies, including a digital twin, digital design, additive manufacturing machines, and autonomous robots. The company plans to use lessons learned from the two initial smart factories as it scales to more facilities in other regions, such as Asia. While automation and controls have existed for decades, the fully smart factory has only recently gained traction as a viable pursuit for manufacturers.

Five overarching trends seem to be accelerating the drive toward smart factories:. Until recently, the realization of the smart factory remained elusive due to limitations in digital technology capabilities, as well as prohibitive computing, storage, and bandwidth costs.

Such obstacles, however, have diminished dramatically in recent years, making it possible to do more with less cost across a broader network.

As manufacturing has grown increasingly global, production has fragmented, with stages of production spread among multiple facilities and suppliers across multiple geographies.

The rise of smart digital technologies has ushered in the threat of entirely new competitors who can leverage digitization and lower costs of entry to gain a foothold in new markets or industries in which they previously had no presence, sidestepping the legacy of aging assets and dependence on manual labor encumbering their more established competitors.

Factory automation decisions typically occur at the business unit or plant level, often resulting in a patchwork of disparate technologies and capability levels across the manufacturing network. As connected enterprises increasingly push beyond the four walls of the factory to the network beyond, they are beginning to have greater visibility into these disparities.

The increasing marriage of IT and OT has made it possible for organizations to move many formerly plant-level decisions to the business-unit or enterprise level. It has also made the notion of the smart factory more of a reality than an abstract goal. While connectivity within the factory is not new, many manufacturers have long been stymied about what to do with the data they gather—in other words, how to turn information into insight, and insight into action.

The shift toward the connected digital and physical technologies inherent in Industry 4. Multiple talent-related challenges—including an aging workforce, an increasingly competitive job market, and a dearth of younger workers interested in or trained for manufacturing roles—mean that many traditional manufacturers have found themselves struggling to find both skilled and unskilled labor to keep their operations running.

The decision on how to embark on or expand a smart factory initiative should align with the specific needs of an organization.

The reasons that companies embark or expand on the smart factory journey are often varied and cannot be easily generalized. However, undertaking a smart factory journey generally addresses such broad categories as asset efficiency, quality, costs, safety, and sustainability.

These categories, among others, may yield benefits that ultimately result in increased speed to market; improved ability to capture market share; and better profitability, product quality, and labor force stability. Regardless of the business drivers, the ability to demonstrate how the investment in a smart factory provides value is important to the adoption and incremental investment required to sustain the smart factory journey. Every aspect of the smart factory generates reams of data that, through continuous analysis, reveal asset performance issues that can require some kind of corrective optimization.

Indeed, such self-correction is what distinguishes the smart factory from traditional automation, which can yield greater overall asset efficiency, one of the most salient benefits of a smart factory.

Asset efficiency should translate into lower asset downtime, optimized capacity, and reduced changeover time, among other potential benefits. The self-optimization that is characteristic of the smart factory can predict and detect quality defect trends sooner and can help to identify discrete human, machine, or environmental causes of poor quality. This could lower scrap rates and lead times, and increase fill rates and yield.

A more optimized quality process could lead to a better-quality product with fewer defects and recalls. Optimized processes traditionally lead to more cost-efficient processes—those with more predictable inventory requirements, more effective hiring and staffing decisions, as well as reduced process and operations variability.

A better-quality process could also mean an integrated view of the supply network with rapid, no-latency responses to sourcing needs—thus lowering costs further. And because a better-quality process also may mean a better-quality product, it could also mean lowered warranty and maintenance costs.

The smart factory can also impart real benefits around labor wellness and environmental sustainability. The types of operational efficiencies that a smart factory can provide may result in a smaller environmental footprint than a conventional manufacturing process, with greater environmental sustainability overall.

However, the role of the human worker in a smart factory environment may take on greater levels of judgment and on-the-spot discretion, which can lead to greater job satisfaction and a reduction in turnover. Manufacturers can implement the smart factory in many different ways—both inside and outside the four walls of the factory—and reconfigure it to adjust as existing priorities change or new ones emerge.

The specific impacts of the smart factory on manufacturing processes will likely be different for each organization. Deloitte has identified a set of advanced technologies that typically facilitate the flows of information and movement between the physical and digital worlds.

Table 1 depicts a series of core smart factory production processes along with a series of sample opportunities for digitization enabled by various digital and physical technologies. It is important to note that these opportunities are not mutually exclusive. Organizations can—and likely will—pursue multiple digitization opportunities within each production process.

They may also phase capabilities in and out as needed, in keeping with the flexible and reconfigurable nature of the smart factory. It is important for manufacturers to understand how they intend to compete and align their digitization and smart factory investments accordingly. For example, some manufacturers could decide to compete via speed, quality, and cost, and may invest in smart factory capabilities to bring new products and product changes to market faster, increase quality, and reduce per-unit costs.

Just as there is no single smart factory configuration, there is likely no single path to successfully achieving a smart factory solution. Every smart factory could look different due to variations in line layouts, products, automation equipment, and other factors.

However, at the same time, for all the potential differences across the facilities themselves, the components needed to enable a successful smart factory are largely universal, and each one is important: data, technology, process, people, and security. Manufacturers can consider which to prioritize for investment based on their own specific objectives.

Data are the lifeblood of the smart factory. Through the power of algorithmic analyses, data drive all processes, detect operational errors, provide user feedback, and, when gathered in enough scale and scope, can be used to predict operational and asset inefficiencies or fluctuations in sourcing and demand.

Emergence of Pharmaceutical Industry Growth with Industrial IoT Approach uses an innovative approach to explore how the Internet of Things IoT and big data can improve approaches, create efficiencies and make discoveries. Rapid growth of the IoT has encouraged many companies in the manufacturing sector to make use of this technology to unlock its potential. Pharmaceutical manufacturing companies are no exception to this, as IoT has the potential to revolutionize aspects of the pharmaceutical manufacturing process, from drug discovery to manufacturing.

Industry 4. Fully connected factories will rely on cloud technologies, as well as connectivity based on Ethernet Time-Sensitive Networking TSN and wireless 5G radio. The fourth industrial revolution — a. In this environment, all participants and components of the processes must be able to cooperate and communicate with each other seamlessly. This Ericsson Technology Review article explains how 5G can be used effectively in the fully-connected factories of the future. It also explores how 5G can provide deterministic ultra-reliable low-latency communication URLLC to bring wireless connectivity to demanding industrial equipment, like industrial controllers and actuators.

industrial internet of things (IIoT)

The fact that computers no longer needed to be programmed with all the information required to function, but could instead sense the world around them and thus arrive at facts and figures without added human intervention, had ushered in a new era of computational technology. From the all-pervasive GPS to smart homes and smart cars to health and fitness monitoring devices, IoT has evolved. A smart homeowner on the way home from work opens an app on her mobile device. A few clicks and swipes later, she has turned up her home heating system, switched on her living room lights, and checked the status of her refrigerator to see what she has to pick up from the supermarket. She steps into her vehicle and her phone immediately connects to her car sound system and starts playing the last track she was listening to on Spotify on the way into the office. Her smart city app notifies her of a fallen tree on a road along her route. She maps out the next fastest way to get to the supermarket and then home.

From IoT to IIoT to Industry 4.0: The Evolution Industry

Industrial Outlook. Presents industry reviews including a section of "trends and forecasts," complete with tables and graphs for industry analysis. Construction Materials. Electric Lighting and Wiring Equipment. Wood Products. Paper and Allied Products.

Industry 4. At leading trade fairs such as the Hannover Messe, the topic has been playing a central role for a long time.

The rapid evolution of technology in industrial automation systems requires tighter integration between devices on the plant floor and the rest of the enterprise. This integration requires a secure network infrastructure, smart devices for efficient data collection, and the ability to turn data into actionable information. The integration of control and information across the enterprise enables our customers to optimize their operations by connecting the plant, site, facility, and people. We deliver industrial automation and control through our control systems, motor control, and smart devices portfolios. The combination of these three platforms are architected and designed to help you build the most efficient industrial automation system to meet your needs. As you start to build a connected enterprise, you will need an automation and control system with all devices seamlessly integrated rather than a collection of individual products. We have evolved our products, software, and services to help you bridge the gap between machinery-level systems and enterprise systems to improve decision making. We offer scalable, future-proof, solutions built on contemporary technologies to help you to build a real-time, secure infrastructure that will help you deliver the most impactful results.

Connected Industrial Sensor Solution | CISS

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The book focuses on the integration of intelligent communication systems, control systems, and devices related to all aspects of engineering and sciences. Covering a range of recent advances in intelligent communication, intelligent control and intelligent devices.

The Internet of Things IoT is the network of physical objects embedded with electronics, software, sensors, and network connectivity that enables these objects to collect and exchange data. Products with wireless connectivity e. But the technology actually has its roots in a world that predates the rise of smart appliances: Industrial manufacturing. Those sensors gather data, store it wirelessly, and use analytics and machine learning to take some kind of action. IIoT is changing the manufacturing industry. IIoT technologies help to change the way products are made and delivered. They make factories more efficient and safer for human operators. In some cases, they save facilities millions of unnecessary dollars. One of the many benefits of IIoT is how it can improve operating efficiencies. For example, if a machine goes down, connected sensors can determine where the issue is occurring and trigger a service request to an engineer.

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How Connected Devices are Changing the Manufacturing Industry

Epson controls its supply chain from synthetic quartz production to factory automation. Epson uses photolithographic processing to produce crystals, minimizing defect density and enabling superior miniaturization. Epson delivers high reliability through the use of gold electrodes to eliminate corrosion and patented coatings to reduce or eliminate effects of particle defects. Epson in-house semiconductor foundry enables innovative products and assures continuous supply. Epson timing devices are used extensively in phones, tablets, laptops, watches, wearables, fitness devices, and countless other consumer electronics applications.

Industrial Automation and Control

The industrial internet of things IIoT is the use of smart sensors and actuators to enhance manufacturing and industrial processes. Also known as the industrial internet or Industry 4. The driving philosophy behind IIoT is that smart machines are not only better than humans at capturing and analyzing data in real time, they are better at communicating important information that can be used to drive business decisions faster and more accurately. You forgot to provide an Email Address. This email address is already registered. Please login. You have exceeded the maximum character limit. Please provide a Corporate E-mail Address. Please check the box if you want to proceed. Connected sensors and actuators enable companies to pick up on inefficiencies and problems sooner, and save time and money in addition to supporting business intelligence BI efforts.

IoT Basics: What Does Industry 4.0 Mean?

Explore the current state of the production, processing, and manufacturing industries and discover what it will take to achieve re-industrialization of the former industrial powerhouses that can counterbalance the benefits of cheap labor providers dominating the industrial sector. Industry 4.

Accelerating the Path to Industry 4.0

The smart factory represents a leap forward from more traditional automation to a fully connected and flexible system—one that can use a constant stream of data from connected operations and production systems to learn and adapt to new demands. Connectivity within the manufacturing process is not new. Yet recent trends such as the rise of the fourth industrial revolution, Industry 4. Shifting from linear, sequential supply chain operations to an interconnected, open system of supply operations—known as the digital supply network —could lay the foundation for how companies compete in the future.

Industry 4. The benefits are clear, but how do you get there? We can help you now , with insights and answers that will get you and your customers moving full speed on the path to Industry 4.

Caption: Caption: Dr. The proliferation of smart things has reached critical mass. But the technology actually has its roots in a world that predates the rise of remote control thermostats: industrial manufacturing. The Industrial Internet of Things IIoT takes networked sensors and intelligent devices and puts those technologies to use directly on the manufacturing floor, collecting data to drive artificial intelligence and predictive analytics.

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