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Plant fabrication equipment and devices for heating

Plant fabrication equipment and devices for heating

Most industrial processes require some sort of tempered air to manufacture finished goods. This includes systems such as product dryers, paint lines, curing ovens, and coating lines. In most cases, manufacturers are heating not only the air for the process machines, but also the makeup air required to maintain a positive pressure in the facility. Add to that house-cleaning devices that pull heated air out of a facility, like pollution control systems, and one could argue that most facilities are in the business of manufacturing heated air.

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HVAC systems are milestones of building mechanical systems that provide thermal comfort for occupants accompanied with indoor air quality. HVAC systems can be classified into central and local systems according to multiple zones, location, and distribution.

Primary HVAC equipment includes heating equipment, ventilation equipment, and cooling or air-conditioning equipment. Central HVAC systems locate away from buildings in a central equipment room and deliver the conditioned air by a delivery ductwork system. Central HVAC systems contain all-air, air-water, all-water systems. Two systems should be considered as central such as heating and cooling panels and water-source heat pumps.

Local HVAC systems can be located inside a conditioned zone or adjacent to it and no requirement for ductwork. Local systems include local heating, local air-conditioning, local ventilation, and split systems. HVAC System. Heating, ventilation, and air conditioning HVAC system is designed to achieve the environmental requirements of the comfort of occupants and a process.

HVAC systems are more used in different types of buildings such as industrial, commercial, residential and institutional buildings. The main mission of HVAC system is to satisfy the thermal comfort of occupants by adjusting and changing the outdoor air conditions to the desired conditions of occupied buildings [ 1 ].

Depending on outdoor conditions, the outdoor air is drawn into the buildings and heated or cooled before it is distributed into the occupied spaces, then it is exhausted to the ambient air or reused in the system. The selection of HVAC systems in a given building will depend on the climate, the age of the building, the individual preferences of the owner of the building and a designer of a project, the project budget, the architectural design of the buildings [ 1 ].

HVAC systems can be classified according to necessary processes and distribution process [ 2 ]. The required processes include the heating process, the cooling process, and ventilation process. Other processes can be added such as humidification and dehumidification process.

These process can be achieved by using suitable HVAC equipment such as heating systems, air-conditioning systems, ventilation fans, and dehumidifiers. The HVAC systems need the distribution system to deliver the required amount of air with the desired environmental condition.

The distribution system mainly varies according to the refrigerant type and the delivering method such as air handling equipment, fan coils, air ducts, and water pipes. System selection depends on three main factors including the building configuration, the climate conditions, and the owner desire [ 2 ].

The design engineer is responsible for considering various systems and recommending more than one system to meet the goal and satisfy the owner of a building.

Some criteria can be considered such as climate change e. However, the selection of a system has some constraints that must be determined.

These constraints include the available capacity according to standards, building configuration, available space, construction budget, the available utility source, heating and cooling building loads. The basic components or equipment of an HVAC system that delivers conditioned air to satisfy thermal comfort of space and occupants and the achieve the indoor air quality are listed below [ 3 ]: Mixed-air plenum and outdoor air control.

The major classification of HVAC systems is central system and decentralized or local system. Types of a system depend on addressing the primary equipment location to be centralized as conditioning entire building as a whole unit or decentralized as separately conditioning a specific zone as part of a building.

Therefore, the air and water distribution system should be designed based on system classification and the location of primary equipment. The criteria as mentioned above should also be applied in selecting between two systems.

An equipment room is located outside the conditioned area, or adjacent to or remote from the building. Installing secondary equipment for the air and water distribution which requires additional cost. Four requirements are the bases for any HVAC systems [ 4 ]. Primary equipment includes heating equipment such as steam boilers and hot water boilers to heat buildings or spaces, air delivery equipment as packaged equipment to deliver conditioned ventilation air by using centrifugal fans, axial fans, and plug or plenum fans, and refrigeration equipment that delivers cooled or conditioned air into space.

It includes cooling coils based on water from water chillers or refrigerants from a refrigeration process. Space requirement is essential in shaping an HVAC system to be central or local.

It is preferable to be centrally located in the building to reduce the long duct, pipe, and conduit runs and sizes, to simplify shaft layouts, and centralized maintenance and operation. HVAC facilities: heating equipment and refrigeration equipment require many facilities to perform their primary tasks of heating and cooling the building.

The heating equipment requires boiler units, pumps, heat exchangers, pressure-reducing equipment, control air compressors, and miscellaneous equipment, while the refrigeration equipment requires water chillers or cooling water towers for large buildings, condenser water pumps, heat exchangers, air-conditioning equipment, control air compressors, and miscellaneous equipment. The design of equipment rooms to host both pieces of equipment should consider the size and the weight of equipment, the installation and maintenance of equipment, and the applicable regulations to combustion air and ventilation air criteria.

Fan rooms contain the HVAC fan equipment and other miscellaneous equipment. The rooms should consider the size of the installation and removal of fan shafts and coils, the replacement, and maintenance. The size of fans depends on the required air flow rate to condition the building, and it can be centralized or localized based on the availability, location, and cost. It is preferable to have easy access to outdoor air.

Vertical shaft: provide space for air distribution and water and steam pipe distribution. The air distribution contains HVAC supply air, exhaust air, and return air ductwork. Pipe distribution includes hot water, chilled water, condenser water, and steam supply, and condenser return. Equipment access: the equipment room must allow the movement of large, heavy equipment during the installation, replacement, and maintenance.

Air distribution considers ductwork that delivers the conditioned air to the desired area in a direct, quiet, and economical way as possible. Air distribution includes air terminal units such as grilles and diffusers to deliver supply air into a space at low velocity; fan-powered terminal units, which uses an integral fan to ensure the supply air to the space; variable air volume terminal units, which deliver variable amount of air into the space; all-air induction terminal units, which controls the primary air, induces return air, and distributes the mixed air into a space; and air-water induction terminal units, which contains a coil in the induction air stream.

All the ductwork and piping should be insulated to prevent heat loss and save building energy. It is also recommended that buildings should have enough ceiling spaces to host ductwork in the suspended ceiling and floor slab, and can be used as a return air plenum to reduce the return ductwork. The piping system is used to deliver refrigerant, hot water, cooled water, steam, gas, and condensate to and from HVAC equipment in a direct, quiet and affordable way.

Piping systems can be divided into two parts: the piping in the central plant equipment room and the delivery piping. HVAC piping may or may not be insulated based on existing code criteria. A central HVAC system may serve one or more thermal zones, and its major equipment is located outside of the served zone s in a suitable central location whether inside, on top, or adjacent to the building [ 4 , 5 ]. Central systems must condition zones with their equivalent thermal load.

Central HVAC systems will have as several control points such as thermostats for each zone. The thermal energy transfer medium can be air or water or both, which represent as all-air systems, air-water systems, all-water systems.

Also, central systems include water-source heat pumps and heating and cooling panels. All of these subsystems are discussed below. The thermal energy transfer medium through the building delivery systems is air.

All-air systems can be sub-classified based on the zone as single zone and multizone, airflow rate for each zone as constant air volume and variable air volume, terminal reheat, and dual duct [ 5 ]. A single zone system consists of an air handling unit, a heat source and cooling source, distribution ductwork, and appropriate delivery devices.

The air handling units can be wholly integrated where heat and cooling sources are available or separate where heat and cooling source are detached. The integrated package is most-commonly a rooftop unit and connected to ductwork to deliver the conditioned air into several spaces with the same thermal zone. The main advantage of single zone systems is simplicity in design and maintenance and low first cost compared to other systems. However, its main disadvantage is serving a single thermal zone when improperly applied.

Control may be either modulating or on—off to meet the required thermal load of the single zone. This can be achieved by adjusting the output of heating and cooling source within the packaged unit. Although few buildings can be a single thermal zone, a single zone can be found in several applications.

One family residential buildings can be treated as single zone systems, while other types of residential buildings can include different thermal energy based on the occupation and building structure. Movements of occupants affect the thermal load of the building, which results in dividing the building into several single zones to provide the required environmental condition. This can be observed in larger residences, where two or more single zone systems may be used to provide thermal zoning.

In low-rise apartments, each apartment unit may be conditioned by a separate single zone system. Many sizeable single story buildings such as supermarkets, discount stores, can be effectively conditioned by a series of single zone systems. Large office buildings are sometimes conditioned by a series of separate single zone systems.

In a multi-zone all-air system, individual supply air ducts are provided for each zone in a building. Cold air and hot or return air are mixed at the air handling unit to achieve the thermal requirement of each zone. Multi-zone all-air system consists of an air handling unit with parallel flow paths through cooling coils and heating coils and internal mixing dampers. It is recommended that one multi-zone serve a maximum of 12 zones because of physical restrictions on duct connections and damper size.

If more zones are required, additional air handlers may be used. The advantage of the multi-zone system is to adequately condition several zones without energy waste associated with a terminal reheat system. However, leakage between the decks of air handler may reduce energy efficiency. The main disadvantage is the need for multiple supply air ducts to serve multiple zones.

This can be performed by adding heating equipment, such as hot water coil or electric coil, to the downstream of the supply air from air handling units near each zone. Each zone is controlled by a thermostat to adjust the heat output of heating equipment to meet the thermal condition. The supply air from air handling units is cooled to the lowest cooling point, and the terminal reheat adds the required heating load. The advantage of terminal reheat is flexible and can be installed or removed to accommodate changes in zones, which provides better control of the thermal conditions in multiple zones.

However, the design of terminal reheat is not energy-efficient system because a significant amount of extremely cooling air is not regularly needed in zones, which can be considered as waste energy. Therefore, energy codes and standards regulate the use of reheat systems. The dual duct all-air system is a terminal-controlled modification of the multi-zone concept.

These air streams are distributed throughout the area served by the air handling unit in separate and parallel ducts. Each zone has a terminal mixing box controlled by zone thermostat to adjust the supply air temperature by mix the supply cold and hot air.

This type of system will minimize the disadvantages of previous systems and become more flexible by using terminal control. Some spaces require different airflow of supply air due to the changes in thermal loads. Therefore, a variable-air-volume VAV all-air system is the suitable solution for achieving thermal comfort.

The previous four types of all-air systems are constant volume systems. The temperature of supply air of each zone is controlled by manipulating the supply air flow rate.

A heat exchanger is a system used to transfer heat between two or more fluids. Heat exchangers are used in both cooling and heating processes.

HVAC systems are milestones of building mechanical systems that provide thermal comfort for occupants accompanied with indoor air quality. HVAC systems can be classified into central and local systems according to multiple zones, location, and distribution. Primary HVAC equipment includes heating equipment, ventilation equipment, and cooling or air-conditioning equipment. Central HVAC systems locate away from buildings in a central equipment room and deliver the conditioned air by a delivery ductwork system. Central HVAC systems contain all-air, air-water, all-water systems.

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Heat Treatment Equipment

In this study, we developed simulation software for the energy consumption of high-tech fabrication plants. The developed fab energy simulation FES featured more detailed characteristics of the subsystems than existing simulation tools. The calculated results of the FES were validated using the annual operating data of a Taiwanese semiconductor manufacturing fab. The measured data indicated three major energy consumers in the studied fab—the process tool, water chiller and clean dry air systems. The calculated results exhibited an energy consumption trend that was very similar to the measured data, indicating the reliability of the FES.

Thermax designs, builds and commissions large boilers for steam and power generation, turnkey power plants, industrial. Thermax provide solutions for municipal wastewater treatment plants, waste heat recovery systems and air pollution control projects.

Linde offers numerous heating and surfacing technologies to support metal fabrication operations and when it comes to gas-enabled applications, our engineers are among the most knowledgeable in the world. Discover how we can help optimise your heat treatment processes by improving quality and efficiency. Common problems in metal fabrication Internal stresses cause shrinkage, warping or movement in metal or alloys and are common problems when welding or cutting. External stains like scratches, abrasions or gouges are not only an aesthetic issue but can lead to corrosion. To create a premium quality product that is free from damage or deterioration, a variety of flame heating techniques are required in metal fabrication. They are used to initially prevent or repair defects. Mastering complex heating tasks with various flame heating techniques Examples of heating include flame straightening, flame hardening, hot forming and heating in conjunction with welding.

Process & Production Equipment

Sigma Thermal designs, engineers, supplies, and services process heating systems for industry. Our staff is comprised of dedicated and experienced industry veterans who will learn about your application to provide solutions specific to your project needs. Whether you need a standard packaged heater, a highly engineered process heating system, or just a tune-up of your current system, our Engineers and Technicians have the knowledge and experience to make your project a success. Sigma Thermal is founded on the belief that exceptionally deep engineering knowledge, applied practical field experience, and real customer service are the keys to successful system design and project execution.

Romina Ronquillo. Heat exchangers are devices designed to transfer heat between two or more fluids—i. Depending on the type of heat exchanger employed, the heat transferring process can be gas-to-gas , liquid-to-gas , or liquid-to-liquid and occur through a solid separator, which prevents mixing of the fluids, or direct fluid contact.

Try Lucidchart. It's quick, easy, and completely free. They are typically created by engineers who are designing a manufacturing process for a physical plant. With the record they provide, changes can be planned safely and effectively using Management of Change MOC. They can also be useful in training workers and contractors. Specifications are usually provided in separate documents. But they are incredibly useful in many ways, including:. Instrumentation detail varies with the degree of design complexity. Here are some of them:. For that reason, you will want to omit:. It should provide a concise and easy-to-understand illustration of all the equipment to be included in the process flow, alert information around hazard, safeguards and potential faults so that errors can be minimized or eliminated.

Oct 8, - An industrial heat exchanger is a device that is specially designed for Typically, this piece of equipment removes the heat generated by an.

Electric heating

Doosan is also making substantial inroads into the eco-friendly power generation business including wind power, ESS Energy Storage System and microgrid. A gas turbine is a piece of equipment that rotates a turbine by using the hot gas produced by burning compressed air and fuel, and is core item of equipment for combined cycle and cogeneration power plants. With the growing interest in environmental preservation and power generation load issues in recent years, it is expected that the demand for gas turbines with high performance, reliability, fuel diversity and toxic emissions reduction will increase. We undertook the national project for the development of a large H-class gas turbine in and plans to develop our own model by The gas turbine model currently under development will be supplied to the Gimpo Cogeneration Power Plant, which is run by Korea Western Power, and is scheduled to start commercial operation in Furthermore, we are developing follow-up models with the latest specifications to preemptively reflect market changes, as well as a medium-size MW model. A steam turbine is a piece of heavy equipment that rotates blades with the high-temperature, high- pressure steam generated by diverse heat sources — such as boilers for power generation, heat recovery steam generators, nuclear steam generators, and industrial steam boilers — in order to convert into rotational energy. There are 3 types of steam turbines, namely, high-pressure turbines, intermediate-pressure turbines, and low-pressure turbines, to maximize efficiency. The know-how we have acquired in the manufacturing and installation of steam turbines to date is applied to design models with ever-higher reliability.

What are Piping & Instrumentation Diagrams

A notable by-product of many industrial and manufacturing processes is heat. While thermal energy may be beneficial to some production processes, it may also cause significant damage to sensitive machinery and control systems if improperly regulated. Most industrial systems have mechanisms in place to dissipate excessive heat. A popular thermoregulation device employed in this regard is a heat exchanger. Simply put, this is a device that removes unwanted heat from the industrial process that helps keep production temperatures within optimal ranges. This article details the benefits of heat exchangers, how these devices function and how they can be effectively applied in various oil and gas production processes. An industrial heat exchanger is a device that is specially designed for heat transfer between different media.

U.S. Energy Information Administration - EIA - Independent Statistics and Analysis

Solar thermal power electricity generation systems collect and concentrate sunlight to produce the high temperature heat needed to generate electricity. All solar thermal power systems have solar energy collectors with two main components: reflectors mirrors that capture and focus sunlight onto a receiver. In most types of systems, a heat-transfer fluid is heated and circulated in the receiver and used to produce steam. The steam is converted into mechanical energy in a turbine, which powers a generator to produce electricity.

Heat exchanger

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Stork Cooperheat designs, manufactures and supplies quality on-site heat treatment equipment and furnaces. With over 50 years experience in the field of heat treatment, our full range of specialized thermal equipment includes multi-channel modules, compact heat treatment units, data recorders, remote control programrs, panel burners, consumables, spares and accessories.

When you need a solution provider to turnkey the engineering, design, and fabrication of an entire tank battery, DistributionNOW U. Process Solutions is your logical choice.

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  1. Tobar

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